Secure Your Popcorns With Durable Custom Popcorn Boxes

Custom popcorn boxes hold the promise of offering crunchy, delicious, and tasty popcorns. However, if you design them using low-quality packaging materials, they can lead to dissatisfied customers and. 

This blog will tell about various paper packaging materials to help you create high-quality custom popcorn boxes. 

What Are Paper Packaging Materials?

Paper packaging materials are made of paper. Manufacturers use special coatings on the processed paper sheets to cater to specific packaging needs. 

For instance, one kind of paper packaging material may be grease-resistant, while another paper is water-resistant.

The following are some of the most common options in the packaging industry:

  • Cardstock
  • Kraft
  • Corrugated
  • Rigid Paperboard

Let’s study these options and see how they can help you create amazing custom and mini popcorn boxes.

popcorn boxes


Cardstock is a paper material that is common in making other more complex paper types. It has a smooth surface and can be easily printed on.

Mini popcorn boxes made using cardstock can be a great choice if you plan to market them as a small gift. When printed with bright colours and creative designs, they have the power of attracting instant attention from customers. If your cardstock mini boxes come pre-assembled, you can also benefit from this benefit.

Kraft Paper

Manufacturers process recycled fibres to create Kraft paper. As a result, it has a natural, earthy look and feels.

Some of the most common applications of Kraft paper include wrapping paper, bags, boxes and take-out containers. In addition to being affordable, environmentally friendly, recyclable and biodegradable, these materials also have good printability options for enhanced customization.

Corrugated Board

Corrugated board is a multi-layered material that provides the perfect foundation for creating custom popcorn and mini popcorn boxes. 

Glueing two flat and thin pieces together with fluted paper makes a sturdy and reliable box that can hold a variety of items.

Rigid Paperboard

The rigid paperboard is the most popular packaging material for creating custom popcorn and mini popcorn boxes. 

One great benefit of using this type of packaging is that it is helpful in packaging food items. 

The use of special coatings makes that possible. These can protect food items from chemical transfer while still allowing them to “breathe” during storage or transit.

Also read: Custom Soap Boxes Are What Make Your Brand Grow

Custom popcorn boxes made of rigid paperboard are often used in the fast-food industry, quick service restaurants and concession stands. 

Brands can even market directly to customers interested in home goods shopping. For this type of application, choose paperboard panels that come with pre-applied printed designs; you can then add your business logo or contact information to the design before final packaging.

So to sum it up, if you want to create custom popcorn boxes that can hold a variety of shapes and sizes while being sturdy, stable and safe to use, you have several options to consider.

Suppose budget is not a constraint for your business. In that case, paperboard-based custom boxes can be a great solution for your particular needs. These packaging materials are also environmentally friendly, not as much as Kraft. 

If you are looking for durable popcorn boxes for shipping, corrugated options would be great.

popcorn packaging

Things To Look For When Shopping Custom Popcorn Boxes

An important thing to keep in mind when shopping for custom popcorn boxes is the paper quality used in their manufacturing process. Another factor to consider is the size of your packaging. 

The following are some of the key factors to consider when buying custom popcorn boxes:

  • Type of material used for construction 
  • Solid-Fold vs Single Wall vs Multi-Wall 
  • Grease Resistance 
  • Water Resistance 
  • Aesthetic Appeal 
  • Size and Shape Compatibility 
  • Printability Options 
  • Packaging and Product Compatibility 

It can also help to look for manufacturers that offer custom design services. This option can help you create fantastic packaging that can attract potential customers on first look alone.

To Sum It All Up

In this article, we have covered the most common types of paper packaging materials. We looked at cardstock, Kraft, corrugated, and rigid materials and studied their benefits. 

So if you are searching for ‘popcorn boxes UK’ or ‘popcorn boxes wholesale UK’, I hope this article can help you finalise your options.

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